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Royal Foam Floats
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Royal Foam specializes in the design and manufacture of affordable dock floats and
dock systems for inland lakes, rivers, ponds, any open water application, including
tributaries from the great lakes and the oceans. From swim platforms, docks, and
marinas, to floating houses and buildings, Royal Foam floats can be manufactured for
any structure required to stay above surface water. Royal Foam’s priorities are
focused on your specifications, your budget, and delivering the quality you expect from
a market leader.
Docks, marinas, swim platforms, any structure required
to stay above surface water
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From project conception to completion, our team of experienced professionals will
deliver intelligent designs and outstanding products with minimal to no maintenance
expenses for many years.
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Royal Foam Floating Dock Systems
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The unique design of Royal Foam’s floating dock systems is unparalleled in strength,
stability, and durability through seasonal changes and dissipating wave energy.
Royal Foam floating dock systems are the most cost effective on the market when
compared to the life cycle costs of other products.
With Royal Foam’s floating dock system any size or shape can be created, from face
docks to fingers docks, to platforms or rows of personal watercraft slips.
Because Royal Foam’s unique design comes in sections that can be easily and
securely fastened together, you have the option of building a minimum size dock today
and expanding the dock to your needs in the future.
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Safety and Quality makes the difference with Royal Foam Floats
Royal Foam Floats have been in use on U.S. Army Corps of Engineers projects and TVA waterways since 1989
Over 160,000 Royal Foam Floats are currently in use
_________________________________________________________________________________ Royal Foam Block Filled Floats
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Royal Foam Floats are designed to provide buoyancy to structures needing to stay
above surface water; floating docks, swim platforms, houses, and buildings. Two basic
types of marine molded floats are available; EPS (Expanded Polystyrene) “Block” filled
and EPS “Bead” filled.
Block filled: The EPS foam block is manufactured first, then cut to size and
encapsulated into the marine molded float box. After inspected for the correct fit the
float box lead is vacuum sealed and welded to the box to completely seal the EPS
foam in the float box form any outside elements.
We manufacture our foam to the finished stage of expansion prior to encapsulating it in
any of our floats
Each float is designed with a ridged mounting flange around the top perimeter allowing
for an easier and more secure attachment to your structure
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Bead filled: The EPS beads (non- expanded) are pumped or poured into either
rotationally molded or blow molded floats. The beads are then expanded by use of
steam and pressure, applied by using wands inserted into holes in the molds. After the
beads are expanded the wand holes are filled with caps that are then sealed.
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Float Characteristics: Block v. Bead
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- Block filled offers complete fill with NO voids
- The float is completely sealed in the manufacturing process
- NO moisture or gases need to be vented
- NO caps to install
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Royal Buoy’s
The float coating of Royal Buoy’s is seamless, eliminating any weak weld points that
have the potential to leak. The float coating features our own polyurea coating,
encapsulating the EPS. Royal Buoy’s are Hunt and Army Corps of Engineers test
approved.
Concrete Decking
Using the latest in techniques and technological advances Royal Foam manufactures
attractive and durable concrete deck panels with a rock aggregate finish.
Welding
Box Truss steel frames are all welded trusses made from angles and rounds. All steel
components in the structural frames are notched and fitted prior to welding.
Wood Construction
Computer-aided manufacturing allows for precision drilling and the tightest tolerances
in the industry.
Super Span Roofing
Our Super Span roof panels are specifically designed for maritime applications and
Royal Foam roll forms its own roofing panels.
Installation
Royal Foam covers all the bases when it comes to installation. We can provide an
experienced project manager to help you install your kit or assembled structure, to full-
service bonded construction services to install the docks, utilities, anchors, and more.
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Float Specifications and Sizes
Part # Float Size Buoyancy
96114 24" x 48" x 12" 380 lbs.
24180 24” X 48” x 18” 590 lbs.
97000 36” X 48” X 12” 590 lbs.
89122 36” X 48” X 18” 870 lbs.
91516 36” X 48” X 25” 1,280 lbs.
44180 48” X 48” X 18” 1,260 lbs.
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Royal Foam !"1333"Haines Street !"Jacksonville, FL 32206
Phone: 904-632-2355 ! Fax: 904-632-2353 ! www.royalfoam.org
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